516 Tap Drill Size Chart

The 516 tap drill size chart is a crucial tool for machinists and engineers, providing the necessary information to accurately drill holes for tapping threads. The chart lists the recommended drill bit sizes for various thread sizes and types, ensuring a precise fit for the tap and subsequent threaded fastener. In this article, we will delve into the details of the 516 tap drill size chart, exploring its applications, benefits, and usage guidelines.
Understanding the 516 Tap Drill Size Chart

The 516 tap drill size chart is specifically designed for 516 taps, which are used to create threads in a variety of materials, including metals and plastics. The chart takes into account the thread size, thread type, and material properties to recommend the optimal drill bit size. By using the correct drill bit size, machinists can ensure that the tapped hole is properly sized and aligned, resulting in a strong and reliable threaded connection.
Key Components of the 516 Tap Drill Size Chart
The 516 tap drill size chart typically consists of several key components, including:
- Thread size: The size of the thread being tapped, usually measured in inches or millimeters.
- Thread type: The type of thread being tapped, such as coarse or fine threads.
- Drill bit size: The recommended size of the drill bit to use for tapping the thread.
- Material: The type of material being tapped, such as steel, aluminum, or plastic.
By considering these factors, the 516 tap drill size chart provides a comprehensive guide for machinists to accurately drill holes for tapping threads.
Thread Size | Thread Type | Drill Bit Size | Material |
---|---|---|---|
1/4-20 | Coarse | 0.2195 in | Steel |
1/4-20 | Fine | 0.2145 in | Aluminum |
1/2-13 | Coarse | 0.4531 in | Plastic |

Benefits and Applications of the 516 Tap Drill Size Chart

The 516 tap drill size chart offers several benefits and applications in various industries, including:
Improved accuracy: By using the correct drill bit size, machinists can ensure that the tapped hole is accurately sized and aligned, resulting in a strong and reliable threaded connection.
Increased efficiency: The 516 tap drill size chart saves time and reduces errors by providing a quick reference guide for machinists to determine the optimal drill bit size.
Enhanced safety: Properly tapped threads can help prevent accidents and injuries caused by loose or damaged threaded connections.
Industry Applications
The 516 tap drill size chart is widely used in various industries, including:
- Aerospace: For tapping threads in aircraft and spacecraft components.
- Automotive: For tapping threads in engine blocks, cylinder heads, and other vehicle components.
- Industrial manufacturing: For tapping threads in machinery, equipment, and other industrial components.
What is the purpose of the 516 tap drill size chart?
+The 516 tap drill size chart provides a comprehensive guide for machinists to accurately drill holes for tapping threads, ensuring a precise fit and reliable threaded connection.
What factors should be considered when using the 516 tap drill size chart?
+Machinists should consider the thread size, thread type, material properties, and drill bit size to ensure a precise fit and reliable threaded connection.
In conclusion, the 516 tap drill size chart is a vital tool for machinists and engineers, providing the necessary information to accurately drill holes for tapping threads. By understanding the chart’s components, benefits, and applications, industries can improve accuracy, efficiency, and safety in their manufacturing processes.